Steel Works

Heat exchangers are extensively used in steel manufacturing for processes such as cooling, heating, and gas treatment. Fouling can occur due to the accumulation of particulate matter, scale, corrosion products, and deposits from process gases and liquids. Fouling reduces heat transfer efficiency, increases energy consumption, and requires more frequent cleaning and maintenance.

Cooling systems, including cooling towers and water-cooled equipment, are essential in steel production. Scaling can occur when dissolved minerals, such as calcium carbonate and calcium sulfate, precipitate and deposit on heat exchange surfaces, piping, and nozzles. This can lead to a reduction in cooling efficiency, restricts flow, increases pressure drops, and necessitates regular cleaning and descaling to maintain optimal operation. Ensure your cooling towers remain optimal with Agitate’s clean in place technology.

During various steel production processes, such as hot rolling, scaling can occur on the surface of the steel itself. This scaling, known as mill scale, is primarily composed of iron oxides. Mill scale can hinder subsequent operations, such as coating or painting, and requires removal to ensure proper surface preparation.

Fouling in furnaces can pose a significant issue which can result in the accumulation of dust, slag, and other impurities in gas passages, refractory linings and het exchangers. Scaling in furnaces can also occur due to the deposition of mineral-rich gases and molten material. By using Agitate’s anti scaling solution you can help prevent the build up of such materials in your steelworks. As well as prevent downtime required for cleaning blockages and damage.

Scaling in water treatment systems can often occur on steel plants due to extensive water usage for cooling, quenching, and process requirements. This scaling can occur in parts such as water filters, pipes, and heat exchangers, due to suspended solids, corrosion products, and biological growth. By ensuring you take steps to anti scale your water treatment system you can help prevent damage to the equipment and ensure optimal performance in the water system.